ZHENGSHAN TECHNOLOGY

Uneven consumption of electrode paste in carbide furnaces is one of the common problems in the production process of carbide, which directly affects the stable operation and production efficiency of carbide furnaces. The following are common reasons for uneven consumption of electrode paste in calcium carbide furnaces and corresponding solutions:
Cause analysis
The quality of electrode paste is unstable
The quality of electrode paste directly affects its consumption rate. If the volatile matter, ash content, electrical resistivity and other indicators of the electrode paste do not meet the requirements, it will lead to uneven consumption of the electrode paste.
Unreasonable method of adding electrode paste
The method and frequency of adding electrode paste are unreasonable, such as adding too much or too little at once, which can lead to uneven consumption of electrode paste.
Fluctuations in operating parameters of calcium carbide furnace
The operating parameters of the calcium carbide furnace (such as current, voltage, load, etc.) fluctuate greatly, which can lead to uneven consumption of electrode paste.
Uneven distribution of electrode paste
The uneven distribution of electrode paste in the calcium carbide furnace may lead to local consumption being too fast or too slow.
Improper management of electrode paste consumption
The management of electrode paste consumption is not detailed enough, and the problem of uneven consumption has not been detected and adjusted in a timely manner.
resolvent
Strictly control the quality of electrode paste
Regularly check the quality indicators of electrode paste to ensure that it meets the production process requirements.
Select high-quality raw materials, optimize the formula and production process of electrode paste.
Optimize the method of adding electrode paste
Adopt a uniform and appropriate addition method to avoid adding too much or too little at once.
Regularly check the electrode paste addition equipment to ensure its normal operation.
Stable operating parameters of calcium carbide furnace
Maintain the operating parameters of the calcium carbide furnace (such as current, voltage, load, etc.) within a reasonable range to reduce fluctuations.
Regularly calibrate and maintain the control system of the calcium carbide furnace to ensure its precise control.
Uniform distribution of electrode paste
Using a reasonable fabric method to ensure even distribution of electrode paste in the calcium carbide furnace.
Regularly check the distribution of electrode paste and adjust it in a timely manner.
Strengthen the management of electrode paste consumption
Regularly monitor and analyze the consumption of electrode paste, and promptly identify issues of uneven consumption.
Develop a detailed electrode paste consumption management plan and take effective adjustment measures.